Small Scale Shortening Production Line
Small Scale Shortening Production Line
Small Scale Shortening Production Line
Cov cuab yeej Video:https://www.youtube.com/watch?v=X-eQlbwOyjQ
A me me scale shortening ntau lawm kab or skid-mounted shortening ntau lawm kabyog ib qho compact, modular, thiab pre-assembled system tsim los rau kev lag luam ntawm shortening (ib tug semi-khoom roj siv nyob rau hauv ci, kib, thiab ua zaub mov). Cov txheej txheem skid-mounted no zoo tagnrho rau qhov chaw ua haujlwm, kev teeb tsa sai, thiab kev txav mus los, ua rau lawv tsim nyog rau nruab nrab mus rau cov khoom noj loj loj.
Cov Cheebtsam tseem ceeb ntawm Skid-Mounted Shortening Production Line
1. Cov khoom siv tuav & kev npaj
²Roj/Fat Storage Tanks (rau cov roj ua kua xws li xibtes, taum pauv, lossis cov roj hydrogenated)
²Metering & Blending System - Precisely tov roj nrog additives (emulsifiers, antioxidants, los yog flavorings).
²Cua sov / Melting Tanks - Xyuas kom cov roj nyob ntawm qhov ntsuas kub zoo rau kev ua haujlwm.
2. Hydrogenation (Yeem, rau Hydrogenated Shortening)
²Hydrogenation Reactor - Hloov cov roj ua kua rau hauv cov roj ib nrab siv cov roj hydrogen thiab cov nickel catalyst.
²Gas Handling System - Tswj hydrogen ntws thiab siab.
²Post-Hydrogenation Filtration - Tshem tawm cov catalyst residues.
3. Emulsification & Sib tov
²High-Shear Tov Khoom / Emulsifier - Ua kom muaj kev ntxhib los mos thiab sib xws.
²Scraped Surface Heat Exchanger (SSHE) - Cools thiab crystallizes lub shortening rau plasticity.
4. Crystallization & Tempering
²Crystallization Unit - Tswj cov roj siv lead ua rau cov khoom siv uas xav tau (β lossis β' crystals).
²Tempering Tanks - Stabilizes lub shortening ua ntej ntim.
5. Deodorization (Rau Neutral Flavor)
²Deodorizer (Steam Stripping) - Tshem tawm cov ntxhiab tsw thiab ntxhiab hauv lub tshuab nqus tsev.
6. Ntim & Cia
²Pumping & Filling System - Rau bulk (nruas, totes) lossis khw muag khoom ntim (tubs, thawv).
²Cooling Tunnel - Solifis ntim shortening ua ntej cia.
Qhov zoo ntawm Me Nplai Shortening Line / Skid-Mounted Shortening Lines
²Modular & Compact- Pre-assembled rau yooj yim installation thiab tsiv chaw.
²Kev xa tawm sai dua- Txo lub sij hawm teeb tsa piv rau cov kab ib txwm muaj.
²Customizable- Kho tau rau ntau hom kev luv luv (tag nrho cov hom phiaj, bakery, kib).
²Hygienic Design- Ua los ntawm cov zaub mov qib stainless hlau (SS304 / SS316).
²Zog txuag- Ua kom zoo cua sov / cua txias kom txo tau lub zog siv.
Hom Shortening Tsim
²All-Purpose Shortening (rau ci, kib)
²Bakery Shortening (rau ncuav mog qab zib, pastries, biscuits)
²Tsis-Hydrogenated Shortening (trans-fat-free lwm txoj)
²Tshwj xeeb Shortenings (high-stability, emulsified, los yog flavored variants)
Muaj peev xwm xaiv tau
Scale | Muaj peev xwm | Haum rau |
Me-Nplai | 100-200kg / h | Startups, me me bakeries, daim ntawv qhia tsim |
Medium-Scale | 500-2000kg / h | Mid-sized zaub mov processors |
Loj-Ntev | 3-10tons / h | Loj Industrial manufacturers |
Kev txiav txim siab thaum xaiv kab Skid-Mounted
²Raw Material Hom (cov roj txiv roj, cov roj taum pauv, cov roj hydrogenated)
²Cov Khoom Muag Kawg (kev ntxhib los mos, melting point, trans-rog)
²Automation Level (manual, semi-auto, lossis tag nrho automated PLC tswj)
²Kev tswj hwm kev ua raws cai (FDA, EU, Halal, Kosher ntawv pov thawj)
²Kev them nyiaj yug tom qab muag (kev tu, khoom seem muaj)
Xaus
Askid-mounted shortening ntau lawm kabmuab cov kev daws teeb meem yooj yim, ua tau zoo, thiab tus nqi tsim nyog rau kev ua kom luv luv. Nws yog qhov zoo tagnrho rau cov chaw tsim khoom noj khoom haus uas tab tom nrhiav kom muaj qhov loj me, ntsaws-thiab-ua si nrog qhov qis qis qis qis.