Super Votator hauv Butter Production & Margarine Production
Function & Advantage ntawm Super Votator
Lub luag hauj lwm hauv Butter Production
Butter yog dej-hauv-roj emulsion (~ 80% rog) uas yuav tsum tau tswj kom txias thiab crystallization kom pom kev zoo nkauj thiab kis tau.
Cov ntawv thov tseem ceeb:
Ceev ceev & Fat Crystallization
Tus neeg pov npav ceev ceev txias qab zib lossis melted butter los ntawm ~ 40 ° C mus rau10-15 ° C, txhawb kev tsim ntawmβ' siv lead ua(me me, ruaj khov roj muaju uas ua kom zoo nkauj zoo nkauj).
Siab shear tiv thaiv loj siv lead ua, tsis txhob graininess.
Ua haujlwm / Texturizing
Qee lub tshuab ua ke nrog tus neeg xaiv tsa nrog atus neeg ua haujlwm pinlos yog kneading chav tsev kom ntxiv refine butter kev ntxhib los mos, txhim kho kev sib kis thiab qhov ncauj.
Kev ua haujlwm tsis tu ncua
Tsis zoo li cov tsoos batch churning, cov neeg pov npav tso caihigh-speed nruam ntau lawm, nce efficiency thiab sib xws.
Advantages Over Traditional Methods:
Ua kom txias dua→ Zoo siv lead ua qauv tswj
Txo cov rog sib cais→ Ntau yam khoom sib xws
Siab dua→ Tsim nyog rau industrial-scale ntau lawm
Lub luag haujlwm hauv Margarine Production
Margarine (ib qho roj-hauv-dej emulsion, feem ntau cov nroj tsuag-raws li) tso siab rau cov neeg xaiv tsa rau kev tsim cov rog thiab stabilizing emulsions.
Cov ntawv thov tseem ceeb:
Emulsion Txias & Crystallization
Cov roj sib tov (piv txwv li, xibtes, taum pauv, los yog cov roj sunflower) yog hydrogenated los yog txaus siab kom ua tiav qhov kev xav tau melting profile.
Tus neeg pov npav ceev ceev kom txias cov emulsion (~ 45 ° C →5-20 ° C) nyob rau hauv siab shear, sib sauβ' siv lead ua(zoo tagnrho rau smoothness, tsis zoo li β crystals, uas ua rau sandiness).
Plasticity & Spreadability Control
Khotxias tus nqi, shear force, thiab siabhloov hardness, ua rau nws haum rau ntau daim ntaub ntawv (xws li, rooj margarine vs. bakery margarine).
Low-Fat & Dairy-Free Variants
Super votators pab stabilize dej-hauv-roj emulsions hauvmuaj roj tsawg kis(40-60% rog) los ntawm kev ua kom zoo crystallization thiab tiv thaiv theem sib cais.
Qhov zoo ntawm Margarine Production:
Tiv thaiv coarse crystals→ Smoother kev ntxhib los mos
Ua kom yooj yim formulations(cov nroj tsuag-raws li, trans-fat-dawb, thiab lwm yam)
Txhim kho txee-lub neej stabilitylos ntawm optimizing fat crystal network
Technical Advantages ntawm Super Votators
| Feature | Tau txais txiaj ntsig |
| Siab shear scraping | Tiv thaiv fouling, ua kom cov cua sov hloov mus ib yam |
| Precise kub tswj | Optimizes rog crystallization (β 'vs. β) |
| Siab tsis kam (txog 40 bar) | Kov cov rog rog uas tsis muaj kev sib cais |
| Kev ua haujlwm tsis tu ncua | High efficiency tshaj batch ua |
| Kev tsim kho tus kheej | Txo downtime rau kev kho |
Kev lag luam piv txwv
Kev tsim cov butter:
APV, Gerstenberg Schröder, Alfa Laval thiab Shiputec muab cov neeg xaiv tsa rau cov kab txuas txuas ntxiv.
Margarine / Spreads:
Siv hauvcog-raws li margarine(xws li, ua nrog txiv maj phaub lossis txiv maj phaub roj) kom ua raws li cov mis nyuj butter melting tus cwj pwm.
Cov ntsiab lus tseem ceeb rau Optimization
Txias tus nqi & shear forceyuav tsum tau kho raws li cov rog muaj pes tsawg leeg.
Hnav scraperstxo efficiency → Kev saib xyuas tsis tu ncua yog qhov tseem ceeb.
Kev teeb tsa siabcuam tshuam rau emulsion stability (tshwj xeeb tshaj yog nyob rau hauv tsawg-rog kis).
Xaus
Super votes yogyam tsis tseem ceebnyob rau hauv niaj hnub butter thiab margarine ntau lawm, enabling:
Faster, nruam ua
Superior kev ntxhib los mos tswj(tsis muaj graininess, zoo tagnrho spreadability)
Flexibility rau cov mis nyuj & cov nroj tsuag raws li formulations
Los ntawm optimizing txias thiab crystallization, lawv ua kom zoo ib yam nyob rau hauv cov khoom muaj roj ntau thaum ua tau raws li cov kev xav tau ntawm kev lag luam.
Cov peev txheej ntxiv
A) Cov ntawv qub:
Scraped Surface Heat Exchangers, Critical Reviews in Food Science and Nutrition, Volume 46, Issue 3
Chetan S. Rao & Richard W. Hartel
Download tau cov ntaub ntawvhttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Cov ntawv qub:
Margarines, ULLMANN'S Encyclopedia of Industrial Chemistry, Wiley Online Library.
Ian P. Freeman, Sergey M. Melnikov
Download tau cov ntaub ntawv:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) SPV Series Cov khoom sib tw zoo sib xws:
SPX Votator® II Scraped Surface Heat Exchangers
www.SPXflow.com
Mus saib Link:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waukesha-cherry-burrell
D) SPA series thiab SPV Series Cov khoom sib tw zoo sib xws:
Scraped Surface Thaum tshav kub kub Exchangers
www.alfalaval.com
Mus saib Link:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) SPT Series Cov khoom sib tw zoo sib xws:
Terlotherm® Scraped Surface Heat Exchangers
www.proxes.com
Mus saib Link:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) SPSV Series Cov khoom sib tw zoo sib xws:
Perfector ® Scraped Surface Heat Exchangers
www.gerstenbergs.com/
Mus saib Link:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) SPSV Series Cov khoom sib tw zoo sib xws:
Ronothor® Scraped Surface Heat Exchangers
www.ro-no.com
Mus saib Link:https://ro-no.com/en/products/ronothor/
H) SPSV Series Cov khoom sib tw zoo sib xws:
Chemetator® Scraped Surface Heat Exchangers
www.tmcigroup.com ua
Mus saib Link:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
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