Zaub Shortening Production Line
Zaub Shortening Production Line
Zaub Shortening Production Line
Zaub shortening yog cov roj ib nrab ua los ntawm cov roj zaub los ntawm cov txheej txheem xws li hydrogenation, blending, thiab crystallization. Nws yog dav siv nyob rau hauv ci, kib, thiab ua zaub mov vim nws ruaj khov thiab du zoo nkauj. Ib txoj kab ua zaub ua kom luv luv muaj ob peb theem tseem ceeb los xyuas kom zoo, sib xws, thiab kev nyab xeeb ntawm zaub mov.
1. Cov txheej txheem tseem ceeb ntawm cov zaub shortening
(1) Roj Npaj & Blending
- Refined Zaub Roj:Cov roj hauv paus (soybean, xibtes, paj rwb, lossis canola) yog ua kom zoo kom tshem tawm impurities.
- Kev sib xyaw:Cov roj sib txawv yog sib xyaw kom ua tiav qhov xav tau kev ntxhib los mos, melting point, thiab stability.
(2) Hydrogenation (yeem)
- Ib nrab hydrogenation tuaj yeem siv los ua kom muaj kev ruaj ntseg thiab cov khoom muaj roj (tab sis tam sim no ntau lub tuam txhab siv cov txheej txheem uas tsis yog hydrogenated vim muaj kev txhawj xeeb ntawm cov roj trans).
- Catalyst & Hydrogen Gas:Cov roj yog kho nrog nickel catalyst thiab hydrogen gas nyob rau hauv kev tswj kub thiab siab.
(3) Emulsification & Additives Mixing
- Emulsifiers (piv txwv li, lecithin, mono- thiab diglycerides) yog ntxiv rau kev txhim kho kev ntxhib los mos.
- Preservatives, antioxidants (xws li, TBHQ, BHA), thiab flavorings tej zaum yuav muab tso ua ke.
(4) Txias & Crystallization (Tempering)
- Cov roj sib tov yog txias txias hauv ib qhoscraped nto tshav kub exchanger (SSHE)los tsim cov rog ruaj khov.
- Crystallization nkoj:Cov khoom yog tuav nyob rau hauv kev tswj tej yam kev mob los txhim kho txoj cai sib xws.
(5) Ntim
- Lub shortening yog ntim rau hauvyas tubs, thoob, los yog industrial bulk ntim.
- Nitrogen flushing tuaj yeem siv los ua kom lub neej ntev.
2. Cov cuab yeej tseem ceeb hauv Cov Zaub Shortening Production Line
| Khoom siv | Muaj nuj nqi |
| Roj Cia Tank | Khaws cov roj zaub refined. |
| Blending System | Sib tov cov roj sib txawv rau qhov xav tau sib piv. |
| Hydrogenation Reactor | Hloov cov roj ua kua rau hauv cov roj ib nrab (yog tias xav tau). |
| High-Shear tov khoom | Incorporates emulsifiers thiab additives uniformly. |
| Scraped Surface Thaum tshav kub kub Exchanger (SSHE) | Kev txias sai sai & crystallization. |
| Crystallization Tanks | Tso cai rau tsim kom muaj rog rog. |
| Pump & Piping System | Hloov cov khoom ntawm theem. |
| Ntim Tshuab | Sau thiab kaw cov thawv ntim khoom (tubs, nruas, lossis cov hnab ntim ntau). |
3. Hom Zaub Shortening
- All-Purpose Shortening- Rau ci, kib, thiab ua noj ua haus.
- High-Stability Shortening- Rau kev sib sib zog nqus kib thiab cov khoom txee ntev.
- Tsis-Hydrogenated Shortening- Trans-fat-dawb, siv kev txaus siab lossis kev faib ua feem.
- Emulsified Shortening- Muaj ntxiv emulsifiers rau ncuav mog qab zib thiab icings.
4. Kev Tswj Xyuas Zoo & Cov Qauv
- Melting Point & Khoom Fat Index (SFI)- Ua kom muaj kev ntxhib los mos.
- Tus nqi Peroxide (PV)- Ntsuas cov qib oxidation.
- Dawb Fatty Acid (FFA) Cov ntsiab lus- Qhia cov roj zoo.
- Kev Nyab Xeeb Microbiological- Xyuas kom ua raws li cov cai tswj kev nyab xeeb khoom noj (FDA, EU, thiab lwm yam).
5. Cov ntawv thov
- Khoom noj khoom haus Bakery(khoom qab zib, ncuav qab zib, pastries)
- Frying Nruab Nrab(khoom noj txom ncauj, khoom noj ceev)
- Khoom qab zib(chocolate coatings, filling)
- Mis Alternatives(tsis yog mis nyuj creamers)
Xaus
Ib txoj kab ua zaub ua kom luv luv yuav tsum muaj kev tswj xyuas meej ntawm kev sib xyaw, crystallization, thiab ntim khoom kom ntseeg tau tias cov khoom zoo. Cov kab niaj hnub tsom raunon-hydrogenated, trans-fat-dawbkev daws teeb meem thaum tswj kev ua haujlwm rau ntau daim ntawv thov zaub mov.
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